Services

What we build and transform.

Fifteen capabilities, led by AI for Manufacturing and grounded in Toyota Production System discipline. AI is our primary offering; Lean and TPS are the operating backbone that makes every AI workload survive contact with the shop floor. Every engagement is engineered to ship production-grade outcomes.

AI for Manufacturing AI Agents Lean / TPS Six Sigma OpEx Programs TPM & Reliability CIO Advisory Custom Software Cloud Architecture Data & Analytics Business Intelligence Process Automation MRP / ERP / MES Systems Integration DevOps / SRE
01

AI for Manufacturing

Our lead offering. Production-grade AI for predictive maintenance, computer-vision quality inspection, production optimization, and generative copilots for shop-floor and engineering. See the dedicated AI for Manufacturing page for depth.

Predictive maintenance models
Computer-vision quality inspection
Production schedule optimization
Generative AI copilots
Digital twins
Anomaly detection at the edge
02

AI Automation & Agents for Manufacturing

Agentic workflows across MES, ERP, and supplier systems. Autonomous scheduling, supplier-facing agents, and back-office automation tuned for the shop floor.

MES/ERP agent workflows
Autonomous scheduling agents
Supplier collaboration agents
Quality exception handling
Shift-handoff copilots
Plant-floor knowledge agents
03

Lean Manufacturing & Toyota Production System

The discipline that underpins every engagement. We implement the full Toyota Production System as a working toolkit — not a training slide. Every element is tied to a measurable KPI and a standard work document that outlives the engagement.

Jidoka (autonomation + stop-the-line)
Just-in-Time (JIT) & pull systems
Kanban visual pull signaling
Heijunka (production leveling)
Poka-Yoke (mistake-proofing)
Andon (abnormality signaling)
5S workplace organization
Standardized Work baselines
Kaizen events & daily kaizen
Value Stream Mapping (VSM)
Genchi Genbutsu leadership
Respect-for-people culture design
04

Lean Six Sigma Implementation

DMAIC-driven variation reduction using statistical process control, process capability analysis, and full Green Belt / Black Belt program rollout.

DMAIC program design
Statistical Process Control (SPC)
Process capability (Cp/Cpk)
Measurement System Analysis (MSA)
Design of Experiments (DOE)
Green & Black Belt training
05

Operational Excellence (OpEx) Programs

End-to-end OpEx transformation. We lock KPIs before kickoff, instrument them weekly, and run the program to closure — not to the end of a billable quarter.

OpEx maturity assessment
KPI dashboard instrumentation
Policy deployment (Hoshin Kanri)
Gemba walk cadence
Tier 1–4 daily management
Leader standard work
06

Total Productive Maintenance & Reliability

TPM rollout, reliability-centered maintenance (RCM) analysis, and predictive programs — from MTBF improvement to planned-vs-unplanned ratio targets.

TPM program rollout
RCM analysis & FMEA
Preventive maintenance (PM) design
Predictive maintenance (PdM) programs
OEE improvement
Spares & backlog management
Schedule compliance tracking
Failure analysis reviews
07

IT Strategy & CIO Advisory for Manufacturing

Fractional CIO engagements and IT roadmaps built for operations leaders — not generic enterprise-IT templates.

Fractional CIO engagements
IT operating model design
Manufacturing IT roadmaps
Technology portfolio rationalization
Build-vs-buy analysis
Vendor selection support
08

Custom Manufacturing Software Development

MES, shop-floor apps, mobile workforce tools, and line-performance dashboards — built production-grade from day one.

Manufacturing execution systems (MES)
Mobile workforce apps
Shop-floor HMIs
Line-performance dashboards
Quality management apps
Enterprise system integration
09

Cloud Architecture & Migration

AWS, Azure, and GCP architectures for manufacturers. Factory-edge to cloud, hybrid patterns, and cost-controlled scale-out.

AWS / Azure / GCP architecture
Edge-to-cloud patterns
Hybrid & on-prem bridging
Infrastructure-as-code
Cost optimization
Disaster recovery & BCP
10

Data Engineering & Analytics

Historian integration, lakehouse architecture, and real-time telemetry pipelines purpose-built for manufacturing data.

Historian integration (OSIsoft PI, Ignition, Kepware)
Lakehouse architecture
Real-time telemetry pipelines
Data contracts & quality
Streaming analytics
Time-series storage
11

Business Intelligence

Executive KPI dashboards, OEE reporting, and cost-of-poor-quality analytics — the metrics that actually make it into the operating review.

Executive KPI dashboards
OEE & availability reporting
Cost-of-poor-quality analytics
Multi-site operational scorecards
Self-serve analytics
Data storytelling
12

Process Automation (RPA + AI)

Back-office and plant-admin workflows automated with a blend of RPA and AI decisioning.

RPA + AI hybrid workflows
Document & invoice processing
Shop-floor admin automation
Compliance reporting automation
Audit trail instrumentation
Exception handling
13

MRP / ERP / MES Implementation

Selection, deployment, and integration of production planning systems — from vendor evaluation to go-live and stabilization.

MRP selection & deployment
ERP integration
MES rollout
Data migration & cleansing
Change management
User training & adoption
14

Systems Integration & Legacy Modernization

PLC / SCADA / MES / ERP integration and strangler-fig modernization of legacy systems — without pausing production.

PLC / SCADA integration
Legacy system modernization
Strangler-fig migration
API-first architecture
Event streaming
Zero-downtime cutover
15

DevOps & SRE for Regulated Manufacturing

CI/CD, infrastructure-as-code, and observability tuned for regulated, validation-aware environments.

CI/CD pipeline design
Infrastructure-as-code (Terraform/Pulumi)
Observability (metrics/logs/traces)
SRE practice rollout
Validation-aware release processes
Incident response playbooks

Ready to build something production-grade?

Let's talk about your next operational excellence or AI-for-Manufacturing engagement. No pitch decks — just a conversation about what you're trying to move.