AI for Manufacturing

AI that earns its keep on the plant floor.

Production-grade AI for predictive maintenance, computer-vision quality inspection, schedule optimization, and generative copilots for engineering and shop-floor teams. Built by a team that understands OEE, MTBF, and takt time — not just tensors and tokens.

Where AI pays for itself

Six AI workloads that run every shift.

We don't pilot AI for its own sake. Each of these is an engagement we ship end-to-end: model, data pipeline, deployment, monitoring, and the operational runbook.

01 · Predictive Maintenance

Predictive Maintenance Models

Failure prediction on rotating equipment, hydraulics, presses, CNCs, and heavy-industrial assets. Tuned against real failure history — not simulated data.

  • Failure horizon 7–90 days
  • Integrated with CMMS work orders
  • Alert routing to maintenance planners
  • MTBF / MTTR tracking
02 · Quality

Computer-Vision Quality Inspection

Defect detection for surface, dimensional, and assembly faults at line speed. Deployed at the edge with cloud-side retraining loops.

  • Edge inference <100ms
  • Active learning feedback loop
  • Integrates with poka-yoke stops
  • Defect-class dashboards
03 · Scheduling

Production Schedule Optimization

Multi-objective scheduling across machines, orders, tooling, and labor. Heijunka-aware leveling with changeover minimization.

  • Constraint-based optimization
  • Real-time reoptimization
  • Changeover minimization
  • What-if scenario runs
04 · Copilots

Generative AI Copilots

LLM-powered assistants for shift handoff, SOP lookup, engineering drawings, root-cause analysis, and maintenance troubleshooting.

  • Grounded in plant documentation
  • Shift-handoff summarization
  • 5-Why / fishbone assistance
  • Audit-trail retention
05 · Digital Twins

Digital Twins & Simulation

Asset and process twins for layout planning, capacity analysis, and scenario testing — before the first bolt is turned.

  • Discrete-event simulation
  • Capacity & bottleneck analysis
  • Layout & flow optimization
  • Risk-free what-if testing
06 · Agents

Autonomous Agents for MES & ERP

Agentic workflows that move work orders, reconcile inventory, handle supplier exceptions, and close the loop with ERP — under human oversight.

  • Multi-step workflow agents
  • Human-in-the-loop by default
  • Full auditability
  • Integrated with existing systems
How we ship it

From data diagnostic to production — in 90 days.

01

Data & use-case diagnostic

Two-week assessment: historian inventory, failure history, quality records, ERP data, and business-case ranking against real KPIs.

02

Model & pipeline build

Train against real failure/defect history. Build the data pipeline production-grade from day one — no Jupyter-notebook handoffs.

03

Integrate & validate

Wire into CMMS, MES, ERP, and dashboards. Validate against shadow-mode predictions before going live.

04

Operate & improve

Monitor drift. Retrain on a cadence. Weekly review of model performance against operational KPIs. No fire-and-forget.

Why us

AI that survives contact with the shop floor.

Most AI-for-manufacturing projects die in pilot because they're built by teams who've never stood on a plant floor at 2am. We've spent 20+ years there. When we ship a model, it runs a full shift — and the next one.

Ready to build something production-grade?

Let's talk about your next operational excellence or AI-for-Manufacturing engagement. No pitch decks — just a conversation about what you're trying to move.